replaced by ocean style applicator part number for replacement parts for applicator re fer to additional page(s). spare parts kit (if listed) will remain available. the replacement ocean style applicator has the same terminator/press interface as applicator lock all fields b1 gopalakrishna hv stough dale fine adjust side feed hdi applicator 1528922 1 2 b1 customer drawing ecr-16-009820 18jul2016 gk sd 2151180-1 1528922 1528922 gopalakrishna hv
customer drawing drawing number - 1528922 sheet 2 of 2 rev. b1 a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1528922 -2 b cuts carrier 1528922 -6 b leadmaker mech post feed 7- 1528922 -1 b leadmaker mech post feed 7- 1528922 -2 b bench mech pre feed 7- 1528922 -6 b leadmaker mech post feed 7- 1528922 -7 b - te terminal te crimp specs crimp size type range wire 2.03 [ .080 in] f 0.50-1.00mm 2 insul 3.30 [ .130 in] f 2.00-2.70 [.079-.106 in] wire strip length 3.40-4.00 [.134-.157 in] appl instructions 408-8322 & 408-8490 terminal appl spec 114-18037 feed 16.00 [ .630 in] 927827 2 1.00mm 1.56 #0.05 [ .061 #.002 in] 2 0.85mm 1.51 #0.05 [ .059 #.002 in] 2 0.75mm 1.47 #0.05 [ .058 #.002 in] 20 awg 1.39 #0.05 [ .055 #.002 in] 2 0.50mm 1.38 #0.05 [ .054 #.002 in] - - - - - - - - - - - - - - pre-feed 30mm stroke pre-feed 40mm stroke 1 3 post-feed 30mm stroke 47 49 1 3 5 6 1 3 5 6 1 1 1 1 1 1 customer drawing te connectivity 1528922 l.lofthouse 31jul2008 - - m.clifford 31jul2008 3:5 1 1 b - see table - - - mm [in] - - - - - - a 66 fine adjust side feed hdi applicator - - 20 - - 20 a see eco-08-024403 01oct2008 ljl mc b ecr-16-000722 27jan2016 rs ug 1-18024-1 scr, bhc, m5x10 (ref) 1-465184-0 lubricator assembly (ref) 3 4 1 9 1 12 1 24 1 28 1 30 1 45 1 50 1 67 1 8 1 10 1 11 1 22 1 20 2 21 1 25 1 26 1 27 2 53 2 32 1 33 2 46 1 60 1 52 1 59 1 63 1 66 2 20 1 20 1 29 1 34 *** 41 1 44 1 56 1 2 1 31 1 54 2 17 1 54 2 61 2 23 1 37 1 38 1 5 1 3 1 39 1 19 *** 4.32 0.5 .170 .020 [ ] item no description part no -1 -2 -6 -71 -72 -76 -77 1 1 - 1 crimper, wire 6-1803188-3 1 1 1 2 2 2 1 2 2 - 1 spacer, crimper 455888-8 1 1 1 1 1 1 - 3 3 - 1 crimper, insulation f premium 4-456134-4 1 1 1 2 2 2 1 4 4 - 1 block, crimper spacer 1-238011-0 1 1 1 1 1 1 - 5 5 - 1 depressor, shear 1-455889-4 1 1 1 1 1 1 - 6 6 .. 1 - - - - - - - - - 7 7 .. 1 - - - - - - - - - 8 8 - 1 anvil, combination 2-1333204-5 1 1 1 2 2 2 1 9 9 - 1 floating shear, front 454276-1 1 1 1 1 1 1 - 10 10 - 1 shear holder, front, cut 1320921-1 1 1 - 1 1 - - 11 11 - 1 stop, shear 356885-4 1 1 1 1 1 1 - 12 12 - 1 spring, compression 3-22280-3 1 1 1 1 1 1 - 13 13 .. 1 - - - - - - - - - 14 14 .. 1 - - - - - - - - - 15 15 .. 1 - - - - - - - - - 16 16 .. 1 - - - - - - - - - 17 17 - 1 shear holder, front 1338684-1 - - 1 - - 1 - 18 18 .. 1 - - - - - - - - - 19 19 - 1 stripper 690472-1 - 1 - - 1 - - 20 20 - 4 washer, sprg lock, reg m4 18025-2 4 4 4 4 4 4 - 21 21 - 1 scr, skt hd cap m4 x 10.0 1-18023-1 1 1 1 1 1 1 - 22 22 - 1 stripper 690472-2 1 - 1 1 - 1 - 23 23 - 1 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 1 1 - 24 24 - 1 strip guide 1320928-2 1 1 1 1 1 1 - 25 25 - 1 drag, terminal 240792-1 1 1 1 1 1 1 - 26 26 - 1 lever, drag release 356835-1 1 1 1 1 1 1 - 27 27 - 2 spring, compression 1-22284-0 2 2 2 2 2 2 - 28 28 - 1 spacer, crimper 1-455888-0 1 1 1 1 1 1 - 29 29 - 1 strip guide assembly 1633073-1 1 1 1 1 1 1 - 30 30 - 1 spacer, strip guide 1-1320908-0 1 1 1 1 1 1 - 31 31 - 1 scr, skt hd cap m4 x 12.0 1-18023-2 1 1 1 1 1 1 - 32 32 - 1 washer, flat, reg m4 18027-2 1 1 1 1 1 1 - 33 33 - 2 scr, btn skt hd cap (m4 x 20.0) 1-18024-0 2 2 2 2 2 2 - 34 34 - 1 support, terminal 2-1320934-7 1 1 1 1 1 1 - 35 35 .. 1 - - - - - - - - - 36 36 .. 1 - - - - - - - - - 37 37 - 1 fine adjust head assembly 879103-2 1 1 1 1 1 1 - 38 38 - 1 shim 469367-1 1 1 1 1 1 1 - 39 39 - 1 shim sub-assy 690125-1 1 1 1 1 1 1 - 40 40 .. 1 - - - - - - - - - 41 41 - 1 scr, btn skt hd cap (m8 x 25.0) 2-18024-6 1 1 1 1 1 1 - 42 42 .. 1 - - - - - - - - - 43 43 .. 1 - - - - - - - - - 44 44 - 1 ram 1338660-1 1 1 1 1 1 1 - 45 45 - 1 plug,nylon 690191-1 1 1 1 1 1 1 - 46 46 - 1 applicator subassembly, hdi 1320999-3 1 1 1 1 1 1 - 47 47 .. 1 cam, universal post-feed 1338676-1 1 - 1 1 - 1 - 48 48 .. 1 cam, universal pre feed 1338675-1 - 1 - - 1 - - 49 49 - 1 scr, btn skt hd cap (m3 x 10.0) 18024-3 1 1 1 1 1 1 - 50 50 - 1 spacer, tonker 690753-2 1 1 1 1 1 1 - 51 51 - 1 bumper, hold down 811242-6 1 1 1 1 1 1 - 52 52 - 1 nut, hex, reg m3 18030-1 1 1 1 1 1 1 - 53 53 - 2 scr, skt hd cap m4 x 12.0 1-18023-2 2 2 2 2 2 2 - 54 54 - 4 scr, btn skt hd cap (m4 x 12.0) 18024-8 4 4 4 4 4 4 - 55 55 .. 1 - - - - - - - - - 56 56 - 1 pawl, feed 1338685-1 1 1 1 1 1 1 - 57 57 .. 1 - - - - - - - - - 58 58 .. 1 - - - - - - - - - 59 59 - 1 scr, hex hd cap m4 x 8.0 5-18022-2 1 1 1 1 1 1 - 60 60 - 1 scr, btn skt hd cap (m4 x 10.0) 18024-7 1 1 1 1 1 1 - 61 61 - 2 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 2 2 2 - 62 62 .. 1 - - - - - - - - - 63 63 - 1 scr, set, cup point m6 x 6.0 3-18031-0 1 1 1 1 1 1 - 64 64 .. 1 - - - - - - - - - 65 65 .. 1 - - - - - - - - - 66 66 - 2 screw, drive 21017-2 2 2 2 2 2 2 - 67 67 - 1 plate, identification 461264-5 1 1 1 1 1 1 - 68 68 .. 1 - - - - - - - - - 69 69 .. 1 - - - - - - - - - 70 70 .. 1 - - - - - - - - - 71 71 - 1 documentation package 1338705-3 1 1 1 1 1 1 - 72 72 .. 1 - - - - - - - - - 73 73 .. 1 - - - - - - - - - item no description part no -1 -2 -6 -71 -72 -76 -77 74 74 .. 1 - - - - - - - - - 75 75 .. 1 - - - - - - - - - 76 76 .. 1 - - - - - - - - - 77 77 .. 1 - - - - - - - - - 78 78 .. 1 - - - - - - - - - 79 79 .. 1 - - - - - - - - - 80 80 .. 1 - - - - - - - - - 81 81 .. 1 - - - - - - - - - 82 82 .. 1 - - - - - - - - - 83 83 .. 1 - - - - - - - - - 84 84 .. 1 - - - - - - - - - part number rev terminator feed type description 1528922 -1 b leadmaker mech post feed cuts carrier bench mech pre feed continuous carrier -1 and spare parts -2 and spare parts -6 and spare parts - spare parts kit crimp data terminal name: standard power timer contact - - - terminals applied - - - 1241834 - - - - - - - - - - - - - - - wire size crimp height * set up gage 458637-3 post-feed 40mm stroke 47 48 48 49 49 49 recommended spare parts. 2. grease ram, cam, cam follower and feed rod lightly. certain terminals require lubrication. refer to the applicator instruction sheet for more information. 4. lubricate daily per the applicator instruction sheet supplied with the applicator. 1 view b rotated 180$ recommended spare parts 2. grease ram, cam, cam follower and feed rod lightly certain terminals require lubrication. refer to the applicator instruction sheet for more information. 4. lubricate daily per the applicator instruction sheet supplied with the applicator this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. recommended spare parts. 2. grease ram, cam, cam follower and feed rod lightly. certain terminals require lubrication. refer to the applicator instruction sheet for more information. 4. lubricate daily per the applicator instruction sheet supplied with the applicator. this applicator applies terminal with a seal. insulation dia quoted is outside diameter of seal. wire insulation dia is dependent on seal being applied. seal pn - ins. dia range is -. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. cut to length at assembly this applicator has been designed to apply wires with} thin wall (flr) } insulation. this applicator has been designed to apply wires with} thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. this applicator applies terminal with a seal.} insulation diameter quoted is outer diameter of the seal and the insulation diameter is dependent upon seal being applied. insulation range quoted is that of the terminal. the} seal insulation range is # - # [# - # in.] insulation crimp may not conform to that stated in} relevant application } specification. * warning on installation, set wire disc to largest wire size setting. use of settings below min. required crimp height setting will cause damage to crimp tooling. b feed track position guide by ins. barrel item 30 located at front holes 29 ref 30 ref ref ref terminal support location 34 ref 8 ref ref ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ref setting * b 5 c 0 c 3 c 7 c 8 - 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